Our newly developed and patented LayDown VariMaster was designed for continuously producing highly reactive foam grades and formulations such as MDI, Viscoelastic, and High Resilient foams. It offers the ultimate flexibility for customers looking to produce a wide range of foam grades without needing to stop production.
Perfect for
Quick setup
Real-time adjustment
Less scrap
Improved production
The LayDown VariMaster system is designed to enable real-time adjustments to foam grades without interrupting the production process. This innovative approach significantly reduces downtime and transition times between grade changes.
The system features a self-adjusting distribution outlet that modifies its slot in less than one second, allowing key formulation parameters to be fine-tuned during production without the need to stop, which helps save valuable time and scrape waste.
Maximized efficiency: Longer production runs with fewer stops, reduced waste, and streamlined operations
Unmatched foam quality: Optimal formulation distribution ensures uniform cell structure, density, and minimal vertical rise
Broad grade range: Produce diverse foam grades with solid fillers up to 10 times larger than standard systems
Higher chemical yield: Achieve more output per kilo of chemicals compared to conventional methods
Seamless transitions: Reduce downtime, stops, and starts for a smoother workflow.
Contact us today to discuss your specific needs and let’s find the perfect solution for your process!
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