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Discontinuous machines – Blockmatic

Our Blockmatic machine is the ultimate solution for manufacturers seeking precision, flexibility, and efficiency in discontinuous foam block production. With its compact 5×5-meter design and modular, upgradeable features, it is ideal for producing a wide range of foam grades and densities, meeting the needs of both low-volume and specialty foam manufacturers worldwide.

Blockmatic key features

Compact

and modular design

Precise chemical

dosing

Flexible foam

density range

Easy-to-use

operating system

Efficient

raw material usage

Designed to perfection

We have engineered the Blockmatic to deliver exceptional results in discontinuous foam block production. Its durable and compact construction allows seamless installation and low-maintenance operation, while its state-of-the-art software ensures user-friendly controls tailored to individual needs.

With precise metering units and a variable-speed mixer, Blockmatic guarantees consistent foam quality and superior control over foam cell structure. These machines are fully customizable, allowing manufacturers to adapt them to their specific requirements, whether for commercial production, new product development, laboratory trials and as support machines to manufacture varied low volume block requirements.

Advantages

Unmatched flexibility: The Blockmatic allows customers to produce a wide variety of foam types, from Conventional, Viscoelastic (memory foam), Supersoft, HR (High Resilience), Filled (powder / gels), and FR (Fire Retardant) as well as rigid and semi-rigid Block options. This adaptability ensures we can meet even the most specialized production demands

Superior efficiency: Thanks to precise chemical metering units and reduced flushing frequency, we optimize raw material usage and minimize waste. This not only cuts costs and saves time but also reduces environmental impact

Exceptional durability: Built with the highest quality materials and precision engineering, our Blockmatic ensures reliable, long-lasting operation with minimal maintenance requirements, giving you peace of mind in every production cycle

Modular customization: Blockmatic is designed to be modular, enabling us to tailor its features and capabilities to your specific needs. Whether you require additional molds, additional dosing streams, or unique configurations, we have you covered

Ease of operation: Our user-friendly operating system simplifies training and reduces technical barriers, ensuring smooth, trouble-free operation even for teams with minimal experience

Ready to enhance your slabstock production?

Contact us today to discuss your specific needs and let’s find the perfect solution for your process!